Smart Sensors

A True Predictive Maintenance Solution

Our smart sensors monitor your equipment health and quickly alert you when maintenance is required

Features

Edge Computing

All measurement, signal processing, data collection and analytics are performed locally at the equipment inside the smart sensor

Data Collection and Visualization

Local on-board storage and visualization of the smart sensor data and health metrics for one year

Turn-Key Analytics

Customized model-based fault detection algorithms for each application with health metrics and user defined alarm limits

Fault Classification

Automatically identify the source of the equipment issue for quick resolution with minimal impact to your production throughput

Information at Your Fingertips

Web browser based access to all smart sensor functionality from your smartphone, tablet or personal computer

Fast Integration

Smart sensors are easily connected to your intranet using Ethernet or Wi-Fi. 

What Can BE MEASURED?

Widespread sensor integration in consumer products is changing the face of industrial manufacturing

Today we expect to have real-time information at our finger tips to make informed decisions about our manufacturing equipment and processes.  The exponential growth in conjunction with new innovations in this market provides us with more sensing element options than ever before.

  • Current: hall effect, rogowski coil, transformer coil
  • Distance and Proximity: capacitive, eddy-current, hall effect, inductive, laser, LED, magnetic
  • Flow: magnetic, mechanical, optical, pressure, thermal mass, ultrasonic
  • Force: resistive strain, piezoelectric 
  • Gas: composition, mass flow, pressure, leak
  • Light and Color: LED, photodiode, photoelectric, photoresistor 
  • Motion: doppler, infrared, optical, radar, ultrasonic
  • Orientation: accelerometer
  • Pressure: gas, barometric, vacuum
  • Radiation: nuclear, RF, photovoltaic, pyroelectric
  • Resistance: current, voltage, temperature
  • Seismic: accelerometer
  • Sound: microphone
  • Temperature: thermocouple, PRT, RTD, laser
  • Vibration: accelerometer 
  • Voltage: resistive, transformer

Internet of Things Option

Securely store and access your smart sensor data in the cloud

Our strategic partner IoT Systems supplies a secure industrial IoT interface to access our smart sensor information in the cloud.  Feel free to contact us  for more information about this option.

Benefits

Prevent Scrap

Predict equipment failures to minimize costly product scrap or rework by no longer running to fail

Reduce Mean-Time to Repair (MTTR)

Fault detection and classification allows manufacturing personnel to repair and return your equipment back to production as quickly as possible

Eliminate Unscheduled Downtime

Maintain your manufacturing equipment on your terms without running to fail.

Reduce Equipment Cost of Ownership (COO)

Change consumables based on need rather than some arbitrary calendar date

Turnkey Solution

Our smart sensors are not tool kits or science projects.  Immediately benefit from our knowledge working at manufacturing sites around the world where we have already solved the issues you are facing.

Interested in our Smart Sensor Solutions?